Model 500 - Yarn Inspector & Broken End Detector

DOES YOUR WARPING OPERATION NEED...

  • Closer inspection at high warping speeds?
  • Comprehensive quality control reporting?
  • Improved warp quality for high speed knitting/weaving machines?

Features | Available Models | Specifications

How to improve sizing, weaving and warp-knitting performance.

Appalachian pioneered the concept of yarn sheet inspection in the 1950's and we're still leading the way with the Model 500 Yarn Inspector.

The M-500 is a processor-
based unit incorporating a control center for operator interface, quick and easy keypad programming, MINOR/MAJOR/LENGTH defect detection, warp yards and revs counters, defect flagging, beam mapping, automatic calibration and self-diagnostics capability.

For most applications, the SINGLE rail system will provide the defect detection and warp quality required.  For high speed warping and close inspection of fine filament yarns without "false stops", specify the DUAL rail system.

Remote Operator Control Center
-- keypad programming
-- easy operator interface
-- preset counters: yards and revs
-- peak and average yarn sheet noise indicator
-- standard or metric
-- disable any feature not desired
The M-500 is the final quality control check point prior to weaving or knitting. Defects are detected, counted and removed. Warp quality is quantified. Beam Mapping and Automatic Calibration assist the Quality Control department with establishing and maintaining critical ISO 9002 certification.

The BD-10/BD-12 End-Break Detection System may be integrated within the M-500. These are Infrared transmitter/receiver systems usually associated with an air unit designed to blow out the end-break, interrupt the light beam and provide stop signal to the warper. For spun yarn applications specify the BD10-1A (single channel with air); for fine filament specify the BD12-2A (dual channel with air). For end-break performance at the carrier roll specify the BD10-1 (single channel without air).

COMPLETE WARPING SYSTEM MONITORING...

FEATURES
  • Processor-driven
  • Single or Dual rail configuration
  • 21" (53cm) to 96" (244cm) warp widths
  • MINOR, MAJOR, and LENGTH defect detection, counting and stopping
  • Heavy tubular steel rail construction
  • Menu driven Operator Control Center
  • Preset counter: yards, turns. beam diameter
  • Defect Location
  • Beam mapping
  • Automatic calibration
  • Self diagnostic capabilities
  • Programmable selected length defect
  • Standard or metric
  • (2) Communications RS-232 ports
  • Infrared end-break detection

AVAILABLE MODELS

INSPECTOR M-500

MODEL

M500-21S
M500-42S
M500-54S
M500-72S
M500-96S
M500-21D
M500-42D
M500-54D
M500-72D
M500-96D

YARN PATH

21" (53 cm)
42" (106cm)
54" (137cm)
72" (183cm)
96" (244cm)
21" (53 cm)
42" (106cm)
54" (137cm)
72" (183cm)
96" (244cm)

RAIL

SINGLE
SINGLE
SINGLE
SINGLE
SINGLE
DUAL
DUAL
DUAL
DUAL
DUAL

END-BREAK DETECTOR BD-10 & BD-12

MODEL

BD10-1
BD10-2
BD12-2
BD10-1A
 

BD10-2A
 

BD12-2A

CHANNEL

(1)
(2)
(1)
(1)

(2)

 

(1)

CONFIGURATION

Single Infrared Ch
Single Infrared Ch
Dual Infrared Ch
Single Infrared Ch w/air
Single Infrared Ch w/air
Dual Infrared Ch w/air

SPECIFICATIONS
INPUT POWER:
WITH BLOWER:
115V/220VAC SINGLE PHASE 50/60 Hz 150 WATTS
220v/440v/575vac THREE PHASE 50/60 Hz 1500 WATTS
STOP MOTION: MOMENTARY DRY CONTACT NO, COM, NC
CONTROLLER: PROPRIETARY MICRO-PROCESSOR DESIGN
LIGHT SOURCE: QUARTZ IODIDE, USEFUL LIFE 120,000 HOURS
SHIPPING WEIGHT

SINGLE RAIL 54"
DUAL RAIL 54"

300 lbs.
500 lbs.

136 KG
227 KG

CRATE DIMENSIONS
SINGLE RAIL 54"
DUAL RAIL 54"
78" X 22" X 17" (220cm X 56cm x 43cm)
TWICE SINGLE RAIL

Specifications subject to change without notice.

Model 500 - Yarn Inspector Brochure  

(requires Adobe Acrobat Reader, get it here)


Appalachian Electronic Instruments, Inc.

PO Box 518
Ronceverte, WV 24970
     Tel: (304) 647-5855   Fax: (304) 645-4006

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